Skip to main content

Stand up to your foot pain with ExoSOLS, custom 3D-printed orthotics

Do your feet hurt? If they do, you’re not alone. According to the American Podiatry Association, 77 percent of American adults report having foot pain. SOLS Systems’ ExoSOLS custom 3D-printed orthotics could be the answer. Designed just for you, ExoSOLS match your foot’s arch for best support at a fraction of the price of prescription orthotics.

Speaking of prescription orthotics, SOLS Systems also makes those, for podiatrists. From that background the company developed ExoSOLS. Combining design, technology, and biomechanics, the goal with ExoSOLS is to protect your joints, align your body, and propel you forward.

Three components make up ExoSOLS. The company refers to them as “relief,” “align,” and “propel.” The top layer is a 3mm foam cushion for comfort (the relief layer). It distributes pressure evenly across the foot bed, and reduces shock to the feet, ankles, and hips. The alignment layer is the 3D-printed shell, created with a proprietary polymer based on photos of your feet and information about your body, your lifestyle, and your goals. A deep, stabilizing heel cup provides propulsion.

After you order your ExoSOLS, you can then download an app and fill out a questionnaire about your body and your lifestyle. They call it your Fit Profile. Next, the app directs you to take three or four photos of each foot. According to the company, the combined process of doing the self-assessment and taking the photos shouldn’t take longer than 10 minutes. Once you’ve completed the process SOLS has what it needs to create your ExoSOLS, which are shipped in six days.

Placing your order isn’t the end of your involvement with the company. First, if you’re not totally satisfied with the ExoSOLS you can return them in 30 days for a refund. You also receive a series of self-care tips and support for your personal health and fitness goals. The company keeps a record of the program for your ExoSOLS, which they call your Fit Profile or ExoSOLS DNA. Later on if you want replacement or additional sets of ExoSOLS, they’ll already have your design ready to go.

Editors' Recommendations

Bruce Brown
Digital Trends Contributing Editor Bruce Brown is a member of the Smart Homes and Commerce teams. Bruce uses smart devices…
GPS-tracking, 3D-printed decoy eggs can help root out illegal poachers
Decoy turtle eggs

Poachers pose a major threat to sea turtle nests by stealing eggs to sell in what has become a rampant black market trade in certain parts of the world. Conservation efforts to stop this have, to date, included patrolling beaches for would-be poachers, as well as removing the eggs and placing them in a secure hatchery so that they can be incubated in safety.

Conservationists at the nonprofit organization Paso Pacifico in Nicaragua and researchers from the U.K.’s University of Kent have another idea, however -- and it involves 3D-printed decoy eggs, boasting built-in GPS trackers.

Read more
Printable wood biopaste could be the sustainable future of 3D printing
Biopaste 3D printing

Researchers at Germany’s University of Freiburg may have found a way to make 3D printing a bit more environmentally friendly -- by printing with a new material best described as a wood-based biopaste. After all, who needs boring, unsustainable plastics when you’ve got an alternative that works impressively well, made out of wood biopolymers cellulose and lignin?

Marie-Pierre Laborie, the lead researcher on the project, told Digital Trends that creating the printable material is straightforward. “We put each component, a cellulose-based derivative and lignin, into [a] solution and blend the two … to form a sort of paste of high-solid content,” Laborie said. “At [a] particular solid content and composition, we retain the lyotropic liquid crystalline behavior of the cellulose derivative. This facilitates the processing of the paste. The paste then solidifies thanks to the stabilizing effect of the lignin upon 3D printing.”

Read more
This startup says it will be 3D-printing entire houses within a year
mighty buildings 3d print house 5

Is 3D printing the future of housebuilding? It certainly will be if new startup Mighty Buildings, which launched from stealth mode this week, has its way. The company builds houses rapidly using a giant 3D printer and proprietary 3D printing material that, unlike concrete, hardens almost immediately thanks to a UV light curing process. This technique allows it to create houses with 95% fewer labor hours and significantly less waste than traditional construction techniques, which could be a game-changer in the construction field.

“The 3D printing, robotic post-processing, and the ability to automate steps like the pouring of insulation means that Mighty Buildings will be able to automate up to 80% of the construction process,” Sam Ruben, chief sustainability officer and co-founder of the company, told Digital Trends.

Read more