Skip to main content

Cordura has been around for decades, but its new fabrics keep innovating

how cordura created the incredibly strong t420ht 15894986 10155216666995101 721900348742805027 n
CORDURA® Brand Fabric/Facebook
Invista’s Cordura brand has for decades produced linchpin textiles for unforgiving applications designed to keep hard workers and adventurists productive and protected in the most extreme scenarios. Outdoor gear manufacturer Kelty adopted Cordura for use in the iconic Serac external frame backpack of the 1970s. Fellow early adopters of Cordura technology included powerhouse JanSport as well as the legendary Dana Gleason of Kletterwerks, Dana Designs, and Mystery Ranch fame.

Today, Cordura textiles are found in products intended to help protect a motorcyclist from injury during a fall, to carry heavy loads in a backpack over long distances through unfriendly terrain, and to outfit hands-on worksite staff for demanding environments.

That reputation for excellence might explain why the armed forces look to Cordura for dependable nylon and cotton blends to use in their clothing. Soon, these high-performance blends will be getting a next-generation upgrade.

Born from two years of research and development at the same Delaware facility responsible for the original commercialization of nylon 6,6 in the late 1960s, the latest “high tenacity” T420HT nylon 6,6 fiber offers improved performance across the board in the “Nyco” fabric blends where it will be found.

One such fabric featuring the new fiber, the 5.4 ounce per square yard Nyco Extreme, features a 55 percent T420HT and 45 percent cotton mix that Cordura claims is 18 percent lighter and 10 times more breathable than 50 percent T420 and 50 percent cotton, 6.5 ounce per square yard military spec fabrics using the original fiber based on preliminary laboratory test results.

The jump in performance stems from tweaks to the nylon 6,6 at the molecular fiber level.

The jump in performance stems from tweaks to the nylon 6,6 at the molecular fiber level. The upgrades allow for the manufacture of lightweight, abrasion resistant, high tensile strength fabrics that hold up through extreme abuse with the potential of lower replace and repaired frequencies.

For many outdoor enthusiasts, the Cordura brand of fabrics have long been synonymous with durability. If end-users have enjoyed the current product for so long, what drove the development of a new, even more resilient fiber?

“We listened to the needs of the US military,” says Cindy McNaull, global Cordura brand and marketing director. “Every time you see a US military uniform, that’s us.” You can expect to see the new T420HT fiber used in clothing worn in all branches of the military, she notes. “Lighter and stronger” is the goal, one Cordura always works towards.

Lighter, stronger, more breathable, quick to dry materials have obvious battlefield advantages, but what about advantages for the consumer market? Cordura envisions the T420HT fiber making its way to lifestyle denim products like super durable skateboarding jeans and rugged workwear that hold up better than many existing products without placing new aesthetic requirements onto apparel makers. Clothing manufacturer Dickies is one of the early adopters of the new material and has plans to use it in upcoming apparel lines.

Expect to see more from Cordura – like this attractive collaboration with Cone Denim — as they celebrate their 50th year as a brand. When asked about other upcoming material improvements, such as fabrics with greater flame resistant properties, Cindy at Cordura says, “hold that thought”.

Zachary Markman
Former Digital Trends Contributor
Zach is a techie, a hiker, and a writer from a Los Angeles now living in the much colder Pacific Northwest. When not at work…
The best golf apps for iPhone and Android: 8 best ones in 2023
smart golf club

If you play golf, then it's likely you live and breathe golf, and like everyone else, you're probably always looking to improve your game. Hiring a coach and other methods are great ways to improve, but have you considered starting out by downloading an app? Golfing apps are some of the most advanced applications out there and make heavy use of artificial intelligence and GPS to both track your movements and analyze your swing. Golf apps can track an enormous amount of data about the way you play and can help you to turn those bogeys into birdies. Here are the best golf apps for iPhones and Android phones.

Looking for more useful apps? Check out our lists of the best Android apps and best iPhone apps you can download today.

Read more
Goal Zero’s new Skylight is an LED palm tree for emergencies
A Goal Zero Skylight shining LEDs lights into a darkened hallway.

Goal Zero is expanding its lighting range today with a backup LED system called the Skylight. The Goal Zero Skylight is an all-in-one set that includes a 33Wh battery built in and six LED panels that can blast out 6,000 lumens all told.

There are four brightness settings available, if that much light is overkill for your needs, and the panels can angle outwards as needed to cover a larger area. Combined with the 12 feet of telescoping available from the tripod, you can cover quite the range with visibility. A handle with a one-button release allows you to quickly deploy the Skylight for outdoor work or play, and stakes stored in the legs give you the option to keep it in place. A dedicated spool stows the charging cable when you're not using it, and a carrying case is included to store and move the whole kit.

Read more
The best electric bikes for 2023
Aventon Pace 500.3 with rider on it

Whether you're wondering what the fuss is all about with e-bikes, or you're an enthusiast shopping for a new model, the options have never been broader. There is an e-bike for just about anyone who wants to try electric two-wheeling, whether you want to spend $500 or $5,000. Using e-bikes for commuting is an eminently practical and cost-saving alternative form of transport for some people, but most riders choose e-bikes for fun and adventure.

Here are eight of the best e-bikes available today, from our favorite overall pick to more specialized choices for every type of rider, whether you're looking for something fast, portable, and just more affordable.

Read more